Custom sublimation gang sheet showing multiple business logos and decorative designs including real estate, coffee shop, mechanic, and sugar skull graphics arranged on one 22x60 inch sheet for cost-effective printing on mugs, tumblers, and polyester products

Custom Sublimation Transfers – In-House Gang Sheet Design & Print

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Love your Sublimation transfers or we'll replace it free.
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Build your own Gang Sheet
IMPORTANT

Sublimation transfers only work on 100% polyester fabric and sublimation coated products (mugs, tumblers, mousepads, coasters). They will not work on cotton, dark colours, or uncoated surfaces.

Sublimation Transfer: Quick Application Steps

Step 1: Prep and Clean Your Blank

Wipe the surface of your substrate (mug, tumbler, coaster) with a lint-free cloth and rubbing alcohol to remove oils or dust. For polyester apparel, use a lint roller. Any trapped debris will permanently ruin the ink gas transfer.

Step 2: Position the Mirrored Print

Place your sublimation transfer page face down against the prepared surface. Note: The transfer is printed in reverse/mirrored image format; it will cure correctly once pressed.

Step 3: Secure with Heat Tape

Use heat-resistant tape to tightly wrap and lock the paper flat against the surface. Crucial: Any shifting, loose paper, or air pockets will cause "ghosting," blurred edges, or faded patches.

Step 4: Apply Heat and Heavy Pressure

Place the secured blank into your dedicated mug press, tumbler press, or flat heat press.

  • Standard Baseline Settings: 385°F to 400°F ($195^\circ\text{C}$ to $205^\circ\text{C}$) for 45 to 60 seconds (apparel/flat blanks) or 4 to 5 minutes (tumblers in a convection oven). Apply firm, maximum pressure.

Step 5: Hot Peel Instantly

Once the timer ends, immediately remove the blank using heat-resistant gloves. Quickly peel the sublimation paper away from the object in one smooth motion. Letting the paper sit on a hot cooling blank can cause secondary bleeding.

Pro Tips for Technical Precision:

  • The Secondary Seal (Apparel): For polyester shirts, use a sheet of blowout paper or Teflon on top, and always run a quick 2-3 second repress to lock the ink fibers flat.
  • Prevent Ink Bleed: Always place a blank sheet of butcher paper inside shirts or around tumblers to prevent gas ink from bleeding onto your press heating elements.
  • Substrates Only: Sublimation ink will completely fail on 100% cotton or uncoated store-bought glass/ceramic. The object must have a poly-sublimation factory coating.

Need More Help?

For detailed time/temperature charts, advanced substrate profiles, and professional production techniques, check out our Complete Sublimation Printing Master Guide.

Ready to scale your production? Our high-efficiency Wide-Format Sublimation Gang Sheets let you layout multiple custom designs side-by-side across our 22-inch industrial print rolls for maximum margin efficiency!

Shipping Policy

Everything you need to know about how we get your order to your door.

Simple Shipping Rates

ORDER DELIVERY SERVICE COST ESTIMATED DELIVERY TIME
Over $50.00 Standard Shipping FREE 3–5 Business Days
Under $50.00 Standard Shipping $6.99 3–5 Business Days
All Orders Expedited Shipping $25.00* 2 Business Days

*Expedited shipping price shown as a placeholder — confirm your actual 2-day rate before publishing.

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Shipping Policy

100% of orders are shipped within one business day. Orders placed over the weekend are dispatched on Mondays. We currently ship within the United States and to US territories only. For more on our products, visit our DTF transfers or sublimation mugs collection pages.

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Delayed or Lost Orders

A parcel is considered lost after it has been in the postal system for 15 business days for US orders. We cannot take responsibility for delays caused by the courier. Although orders normally take much less than that, we are unable to dispatch a replacement until this period of time has elapsed.

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Wrong or Incomplete Address

If your package is returned to us due to an incorrect or incomplete address, you must pay all delivery costs to re-deliver your order to a corrected address. We are not responsible for the loss of your order if the address provided at checkout is incomplete or incorrect.

We are always happy to help — please contact us if you have any questions or concerns.

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💰 Save 30-50% — We Build & Print Your Sublimation Gang Sheet For You

Skip the design work — we handle everything. Send us your artwork, tell us how many of each design you need, and our in-house team builds, optimizes, and prints your sublimation gang sheet for you. Perfect for sublimation businesses that want professional results without the time spent arranging layouts. Works on mugs, tumblers, coasters, plates, and polyester fabrics.

How Our In-House Design Service Works:

1️⃣ Send Your Artwork – Upload your designs (PNG/JPG/PDF/SVG at 300+ DPI) and tell us your quantities
2️⃣ We Design Your Gang Sheet – Our in-house team arranges your designs for maximum efficiency, minimizing waste and saving you money
3️⃣ We Print & Ship – Professional sublimation prints dispatched in 1-2 business days, ready to press
✅ Why choose our in-house design service?

No software needed, no time spent arranging layouts, no wasted space. Our team has optimized thousands of gang sheets — we know how to pack your designs tightly to give you the best value per sheet. Just send your files and we take care of the rest.

Why Choose Mugsie for Sublimation Gang Sheets?

  • 💰 Save 30-50% vs individual prints — multiple designs on one sheet
  • 🎨 No minimums — order 1 sheet or 100
  • 🖨️ In-house design included — no DIY layout work required
  • 💪 Premium quality — vivid, permanent colors that won't fade, peel, or scratch
  • ⚡ Fast turnaround — ships in 1-2 business days
  • ☕ Perfect for sublimation blanks — mugs, tumblers, coasters, plates, and drinkware
  • 👕 Works on polyester fabrics — 100% polyester or poly-blend (minimum 50% polyester)
  • 🍽️ Dishwasher safe results — durable, long-lasting on mugs and drinkware
⚠️ Important: Sublimation does NOT work on cotton fabrics. For cotton t-shirts, hoodies, and cotton blends, use our DTF transfers instead. Sublimation only works on polyester-coated sublimation blanks and polyester fabrics.
Available Sheet Sizes:
22"x12" (testing/small orders) • 22"x24" (small business) • 22"x48" (medium) • 22"x60" (popular) • 22"x84" (large) • 22"x120" (high volume) • 22"x240" (maximum capacity)
Not sure what size you need? Check our mug wrap templates and sizing guide

What Can I Sublimate?

✅ Works perfectly on:

  • Sublimation blanks: mugs, tumblers, coasters, plates, phone cases
  • Polyester fabrics: 100% polyester or minimum 50% polyester blends
  • Any white or light-colored polyester-coated surface

❌ Does NOT work on:

  • Cotton fabrics (use DTF transfers for cotton)
  • Dark polyester (sublimation requires a white or light base)
  • Non-coated surfaces

Frequently Asked Questions

What does "in-house design" mean?

It means our team at Mugsie arranges your gang sheet for you. You upload your artwork and tell us your quantities — we handle the layout, optimizing every inch of the sheet to minimise waste and maximise value. No design software or manual arranging required on your end.

What is a sublimation gang sheet?

A sublimation gang sheet combines multiple designs on one large print sheet (up to 22"x240"), saving 30-50% by maximising paper and print efficiency. Perfect for sublimation businesses producing multiple mug wraps, tumblers, or polyester items at once.

How much can I save with gang sheets?

Save 30-50% on production costs. Example: 10 individual 11oz mug wraps printed separately cost $40-50, while a 22"x60" gang sheet with all 10 designs costs $25-30. Larger sheets (22"x120" or 22"x240") offer even greater savings.

What file formats do you accept?

PNG, JPG, PDF, and SVG at 300+ DPI for best quality. Download our free mug wrap templates to ensure your artwork is the correct dimensions for 11oz and 15oz mugs before submitting.

Does sublimation work on cotton?

No. Sublimation only works on polyester-coated sublimation blanks (mugs, tumblers) and polyester fabrics (100% polyester or minimum 50% poly-blend). For cotton t-shirts and cotton fabrics, use our DTF transfers instead.

What products can I sublimate?

Perfect for polyester-coated sublimation blanks: mugs, tumblers, coasters, plates, phone cases, and 100% polyester fabrics. Works on any white or light-colored polyester surface. Check our Mugsie Academy for detailed guides.

How durable are sublimated products?

Extremely durable. Sublimation permanently dyes into the polyester coating, making designs dishwasher safe and resistant to fading, peeling, or scratching. Colors remain vibrant indefinitely. See our troubleshooting guide for perfect results every time.

What size gang sheet should I order?

Choose based on your project volume: 22"x12" for testing, 22"x24" for small batches, 22"x60" most popular for regular production, 22"x120" for high volume, or 22"x240" for maximum capacity. Our team will advise if a different size would suit your artwork better.

Can I use my own designs or do I need to choose from your library?

Both options work. Upload your own artwork, or browse our 3,000+ sublimation designs across 30+ categories including birthday, Christmas, animals, funny quotes, and more. Mix and match as needed — our team will arrange everything into one optimised sheet.

 

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